We – EPG Team the biggest worm gearbox, couplings and gears manufacturing unit in China with 5 distinct branches. For much more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
|Max. Paper Measurement||mm||1200*780||1300*960||1500X1100|
|Min. Paper Dimension||mm||350*350||four hundred*400||500X400|
|Max. Die-slicing Size||mm||1180*760||1280*940||1480X1080|
|Max. Wor ept Force||T||three hundred||300||300|
|Max. Paper Thickness||mm||1-7||one-7||one-7|
- Characteristics of the machine:
- The Bobst variety cut construction can make the chopping system motion like a scissor, it will realize a total and easier reduce.
- Main worm equipment uses alloy copper material, following the skilled operator’s manual scraping treatment method and strict common testing, it can guarantees the driving components ten years daily life.
- The main chains adopt imported British Renold brand name, the variances of ten chains are considerably less than .2mm.
- The hook up in between gear box and driving shaft adopts sleeve and pin construction ensuring a powerful link.
The equipment adopts frequency controller to attain stepless speed acceleration which can reach to 4500 occasions for each hour. In the course of true production, it can typically run at 3600 to 4000 occasions for each hour according to the top quality of the board. If the good quality of the paper is excellent, a excellent operator even can function the machine at 4200 instances per several hours without experience way too hard.
As it is revealed in the picture of the equipment, the machine adopts rear element paper feeding technique which retains the operator away from the die-cutting element. The mounting and adjustment of the die plate is also accomplished outside of the die-reducing component with sensors and detectors at die-reducing element to guarantee that the device can not be started out when the die-chopping plate is at adjustment position.
In addition to the sensors at die-reducing portion, there are sensor or technique switches at window element to make the entire machine at checking status to make sure its basic safety.
- Operation comfort:
There is Male-machine interface installed in the control panel which will demonstrates the safety standing of the machine as nicely as malfunctions to aid the operator. Digicam is also mounted in front of the operator for him/her to check the operation standing at the shipping element.
- Major Constructions and Essential Content Employed
- Four Main Large Elements:
They are referring to: bottom station, relocating system, upper system and device wall. The base station is made of gray cast iron -HT two hundred the relocating platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 metal.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a transferring established to ensure secure pressure out place of not less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Element:
The drive is transferred by way of crank rod to pendulum which will provide the moving system to transfer up and down to reach die-minimize and creasing goal.
The pendulum is produced of substantial quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automatic die-chopping and creasing equipment. In comparison with computerized die-cutting and creasing device which is utilised for cardboard die-chopping, this sort of semi-automatic die-chopping and creasing device is largely utilized for corrugated board which requirements considerably less strain for die-slicing, in this case quite some producers have manufactured smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and even bigger diameter on its shaft to make our equipment last for a more time life.
The die-chopping plate employs 7 mm 75 Crl plate which has much more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to guarantee the boarding conveying correct and secure.
The equipment utilizes gripper bar sort with 12A long joints chain which is significantly less in bodyweight and considerably less shock to the intermittent device underneath the precondition to make sure the power of the chain. The manufacturer of the chain is Renold U.K with higher precise and top quality. .
The Gripper bar adopts aviation aluminum with three bridge type- mild in bodyweight and high in toughness.
- Electric powered Element
The electrical parts are designed and assembled in accordance to the European CE regular and employs world extensive acknowledged manufacturer products.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing approaches which time conserving and easy for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is straightforward, hassle-free and trustworthy.
- Unique Characters of Our Machine:
- Clever And Unique Entrance Lay Style:
In comparison with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the entrance lay reaches to its highest position.
Normally the producers will install sensors on this part to cease the equipment when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the large velocity, the inertia will provide the machine to run for a while to make the entrance lay to its optimum level and then also injury the entrance lay and the gripper bar.
Our special design is that when the abnormal board feeding transpires and getting detected, the front lay can by no means reaches to its optimum position which tends to make free of charge from entrance lay and gripper bar damages since of irregular paper feeding.
As it is our particular layout, so there is no image to be demonstrated listed here.
- Optional Shipping and delivery Platform:
According to the requirement of the customer we can do the delivery system both sq. sort or E kind (as demonstrated in the photo) . If the customer has adequate pallets, he can select sq. sort. If the consumer does have enough pallet, he can pick, E type system for which will also offer 4 supply trolleys.
- Pneumatic Pre–loading and Lifting Step Device:
The pre-loading system is pneumatic pushed. When 1 paper dimensions is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading gadget, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-cutting equipment producers use immediate feeding strategy which is the operator will feed the board straight to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our equipment employs an additional dance roller feeding technique whose board feeding time can be lengthen to .6 next. Together with the conveying areas it tends to make an less complicated perform of the operator and quicker in effectiveness of the device.
For case in point: If an operator operates the immediate feeding semi-automatic die-cutting machine at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets for every hour.
|Identify||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Key component|
|IKO Japan or HangZhou, China||Not key part|
|Chain||Renold U.K||Primary Chain ( Discrepancy of less than .2 mm for per ten chains of machine chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture Electrical Change||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Enterprise|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original equipment manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our organization and the outlined replacement parts contained herein are not sponsored, authorized, or produced by the OEM. /